Renault Workshop repair manual

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Extra info for Renault Workshop repair manual

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Remove: – the fuel return pipes, – the high pressure pipes on the injection pump using Mot. 1383, – the cold start coolant pipe, – the injection pump rear mounting bolt on the cylinder head, – the timing cover support, – the rocker box cover. 10-49 10 ENGINE AND PERIPHERALS Overhauling the engine Remove the camshaft lateral shim (pulley end). Undo the rocker arm adjusting bolts. Remove the rocker arm rail. Remove the cylinder head bolts and fastening nuts. Insert a wooden shim and strike the side of the cylinder head to unstick it from the sealing face within the clearance limit between the cylinder head and the studs.

REBUILDING THE CYLINDER HEAD Fit new valves, grind them gently into their respective seats. Clean all the parts thoroughly, mark them for identification purposes, then carry out the refitting operation. Oil all the parts. 16526R 10-57 ENGINE AND PERIPHERALS Overhauling the engine 10 Place the barrel of the Mot. 1511 tool over the valve stem (the internal diameter of the barrel must be identical to the diameter of the valve stem). The valve stem seals must be fitted using tool Mot. 1511 or with the FACOM tool, part number DM6J4.

Moreover, the pushrod must contact the metallic upper section of the valve stem seal. Fit the guide tube from above the pushrod until it comes into contact with the cylinder head. 15738-3R Remove: – the guide tube and sleeve, being careful not to loosen the wheel, – the pushrod. 15738-2S Insert sleeve (1) in the guide tube, until the sleeve comes into contact with the pushrod. Remove: – the valves, – the valve stem seals using pliers Mot. 1335, – the lower cups, Then secure the sleeve using the wheel (2).

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